Rendering Plants

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How to choose a Fishmeal Plants

 LFP = Lean Fish Plants (Mesin Tepung Ikan Tanpa Lemak)
Dikembangkan dan dibuat untuk dioperasikan di Asia oleh A & S Thai Works. Untuk ikan hasil tangkapan atau limbah ikan dengan kandungan minyak kurang dari 3 %. Mesin dapat memproses hampir semua jenis bahan baku. Versi kelas berat dapat tahan terhadap pasir, kerang dan batu di dalam ikan. Desain sederhana dan pengoperasian yang sangat mudah munggunakan pengering "Cakram Berputer" dan aksesoris termasuk, unti pemasukan, Pendingin daging, Unit pengemas dan Penggosok Penghilang Bau.

OFP = Oily Fish Plants (Mesin Tepung Ikan Berminyak)
Untuk ikan, limbah ikan dan limbah ikan tuna dengan kandungan minyak lebih dari 3 %. Mesin OFP menggunakan komponen yang sama dengan mesin LFP tapi dengan penambahan padatan/cairan, pemisah minyak ditambah pompa dan tangki. Versi yang lebih sederhana tersedia dengan otomasi lebih sedikit dan bertumpu pada tenaga kerja tidak terampil. Otomasi dapat diaplikasikan kemudian bila dibutuhkan. Evaporator Limbah Panas (Waste Heat Evaporator - WHE) bisa disertakan atau ditambahkan kemudian untuk menghemat uap sampai 40%
 
kapasitas:
 
Tanaman tepung ikan yang beroperasi 46% dari tahun (250 hari, 16 jam per hari dari 365 hari = 4.000 jam dari total 8.760 jam per tahun) dianggap baik. Sebagai pedoman, yang break even point untuk sebagian besar tanaman tepung ikan adalah operasi sekitar 25% per tahun.
 
Membeli tanaman dengan kapasitas 30-40% lebih dari pasokan harian rata-rata ikan. Pastikan bahwa Anda selama musim tinggi dapat memproses 100% dari Anda pasokan ikan, bahkan jika Anda harus menjalankan 24 jam per hari. Empat ton ikan memberikan sekitar satu ton tepung ikan. Kesegaran ikan dan hati-hati, pengeringan suhu rendah adalah kunci untuk tepung ikan yang baik, mencampur ikan dengan es jika Anda harus menyimpan ikan untuk jangka waktu yang lama.
 
"Sebuah pabrik tepung ikan yang baik akan menjalankan bebas masalah untuk setidaknya 10-15 tahun, dan merupakan alasan mengapa produsen tepung ikan membeli tanaman ASTW."

LFP =  Lean Fish Plant, for lean fish, fish-waste, tuna-waste, shrimp and shrimp-waste.   

Plant  size Capacity (ton./24 hrs.) Description
LFP 24 24-30  tons If the producer has 10-12 tons of lean fish or fish waste per day at low cost and no   plan to extend the capacity later on.  Imagine that with 12 tons of fish per day free of charge the producer can pay back the complete plant within 6 months. Mostly bought by small seafood producers with fish waste.
LFP 55 55-60 tons Most sold plant in Asia for medium sized seafood producers and small fishing ports.
LFP-C 24
LFP-C 55
24-30 tons
55-60 tons
The same plants as LFP 24/55, but built as a packaged plant mounted onto a 2x20 and 4 x 20 foot flat rack containers complete with steam boiler, tanks and accessories, ready to connect electricity, fuel and start up. Air cooled condenser mounted on top as an option in case no water for the deodorizer scrubber is available.
LFP 90 90-100 tons Most sold plant with medium size capacity, suitable for larger seafood producers and medium size fishing ports. Some customers who bought LFP 55 later regretted that they did not buy LFP 90 as they got access to more fish than they were aware of.
LFP 120 120-130 tons This plant is starting to be big and most used size for larger seafood producers and fishing ports  in Asia.
LFP 160 160-180 tons This plant is starting to be big and most used size for larger seafood producers and   fishing ports  in Asia. Most sold plant and the largest single line plant size available in Asia. But in large fish meal nations like Norway, Denmark, Peru and Chile, plant size capacities range from 600-4000 tons fish per day and the fresh fish is immediately processed to ensure topvquality fish meal.
     

OFP = Oily Fish Plant, for oily fish, fish-waste and tuna-waste

Plant  size Capacity (ton./24 hrs.) Description
OFP 24
OFP-C 24
24-30  tons Installed mostly in small seafood processing plants that have oily fish. Low cost settling tank available for oil separation as a 3-phase decanter is hardly feasible for such small capacity plant. For OFP-C24, the plant is mounted on 2 x 20 foot flat rack containers.  It is complete with boiler and tanks, just to add accessories, hook up electricity and water and start.
OFP 55
OFP-C 55
55-60 tons Many OFP 55 plants sold as it is the smallest OFP plant with full industrial capacity. The protein rich stick water can either be evaporated in the drier or thrown away. 3-phase decanter and oil clarifier separator for oil separation is feasible for this size of plant. Mostly bought by tuna processors.  For LFP-C55 The plant is mounted on 3 x 40 foot flat rack containers. It is complete with boiler and tanks, just to connect accessories, hook up electricity, oil and water and start.
OFP 90
OFP 120
90-100 tons
120-130 tons
Medium- large size OFP plants mostly used by tuna, sardine and cat fish processors  in Asia. These plants start to be big and are installed near major fishing ports and at large seafood processors. 3-phase decanter for oil separation and oil clarifier separator. Optional Waste heat Evaporator (WHE) is feasible and can be installed to reduce the steam consumption by up to 40%.
OFP 160 160-180 tons The largest size OFP supplied in Asia. With an optional Waste Heat Evaporator (WHE)  the capacity can increase up to 240 tons/24 hrs. and the steam consumption reduces  at the same time by 40%.  3 or 2 - phase decanters and oil clarifiers are always installed with these large plants.           

Download : How to choose a Fishmeal Plants
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